Responsibilities: * Create & Identify processes and products for Lean Six Sigma projects ; * Evaluate quality complaint trends, to address quality issues early. Utilize quick Kaizen events where possible ; * COPQ cost of poor quality and corrective actions for the reduction ; * Review and develop improvement programs and cost reductions in the quality department ; * SQE: Supplier Quality Engineering, process optimization & first pass quality. ; * Supplier /sub-contractor evaluation process and conduct audits to ensure the quality and enhance the processes ; * Reduce Warranty claims ; * VOC (Voice of the Customer). Identify opportunities for further improvements form customer feedback. ; * Lead continuous improvement projects within the Kone Group & suppliers ; * Maintain samples from complaints for 1 year and keep a log of samples available upon request. Lead countermeasures involving Kaizen events, etc. in order to make the changes sustainable ; * Manufacturing license works for foreign products to be manufactured & sold within China region ; * Lead QIP (Quality Improvement Project) events ; * Welders' qualification & WPS/PQR ; * Welding, Painting and Mechanical inspections ; * Liaise with third-party inspectors and clients ; * Calibration of Iinstrument Mmeasuring & Test Equipment's ; * End-to-end of projects process inspections from the initial stages to the shipment ; * Implementation and maintenance of ISO 9001:2015, EMS ISO 14001:2015 & ISO 3834. ; * HSE, develop & encourage safe working environment by training and audits. ; * Safety programs and auditing including SMAT audits, compliance to safety standards, Job Safety Analysis, Risk Reductions. ;

Noell Crane Systems (China) Ltd. is a joint-venture company with China Merchant that manufactures and distributes container handling equipment, operating as a subsidiary of Terex Corporation. Responsibilities: * Inspection & Test Planning / Quality Control Plan for the project as per contract requirements. Liaise with third parties, QC inspectors, clients, certifying authorities in reviewing test plans (QCP/ITP/ATP) ; * Identify defects and close them with clients to 100% before the project shipment ; * Publish Key Performance Indicators utilizing a Balanced Scoreboard in their plant providing a daily review with Production Staff ; * Delegate daily inspection works, oversee QA/QC performance, productivity, and work attitude ; * Review the project inspection status, non-conformities status. Introduce Corrective & Preventive Actions and ensure quality at the right time and in the right quantity ; * Inspect and test the STS/RTG/RMG/FL/RS as per relevant inspection, test plan/acceptance test protocol ; * Inspect and test the Ship Loaders as per relevant inspection, test plan/acceptance test protocol in compliance to the AS standards ; * SQE, Inspections at supplier/sub-contractor site ; * WPS/PQR and handle the consumables and raw material testing ; * Surface preparation, Coating process & Quality (blasting, primer, painting) ; * Analyze relevant quality data and execute corrective & preventive actions for improvements ; * Design the most effective standard work procedures/sequences Key Contributions / Career Highlights * Conserved about USD 50K annually through the continuous improvement in the manufacturing process. ; * Achieved ISO 3834 certificate & increase the sales in European Market. ; * Completed LSS - YB & GB projects; total saving USD 1.2 million. ;

Formerly LARSEN & TUBRO LIMITED Manufacturing & Marketing of heavy earth moving equipment such as Loader Backhoes, Vibratory Soil Compactors and Rollers; in technical collaboration with the CASE, New Holland. AGM - Support Module (Quality Assurance & Vendor Development) Responsibilities: * Prepare the QAPs' requirements for the in-process, receipt, supplier quality inspection ; * SQE, Develop the cast steel, forge, and fabricated components and formulate processes for machining. Liaise closely with the vendors in upgrading & detailing the quantity with quality supplies ; * PPAP & APQP ( Production part approval process & Advance product Quality Planning) ; * Design the fixtures, jigs, and templates, receiving gauges and initiating value analysis to ease the assembly and customer requirement, which will reduce the cost of inspection ; * COPQ; Set the parameters to control & reduce costs while enhancing the quality & productivity through CAPA ; * Identify the CHRONIC causes, trends of failures and component redesigning requirements through the survey on the field failures. Raise the ECR for the design/process change request ; * VOC, Customer Support Executive, a core group member to attain total customer satisfaction ; * QIP, Mentor and facilitate small group activities for troubleshooting ; * WPS/PQR Conduct the welding inspection, scheduling for the NDE, monitor the current-voltage gas flow rate activities, check qualification of welders, witness the actual welding of the test specimen for PQR & WQT, to ensure the alignment with the procedure ; * Inspect the in-process welding to verify compliance with specified procedures including any preheats, interpass temperature control & post heat requirements and ensure all equipment is calibrated ; * Keep records of calibration, inspection, and testing equipment ; * Oversee the joint fit-up, bevel angle, root gap, root face, and alignment of pipes before welding in all phases of fabrication and handle the warranty replacement and settlement ; * ISO:9001 implementation and audits Key Contributions / Career Highlights * Achieved 0% of rejection of incoming material at the receiving stage ; * Attained the best quality at the right time in the right quantity and attained 100% streamline supplies from vendors ; * Reduced the internal Rework to 0.10 man-hours/machine through the continuous improvement efforts ; * Cut the total lead-time of inspection to 70% by introducing a self-inspection system at various levels of production ; * SQE; Initiated and implemented the DOL (direct online) system to enhance productivity ; * VOC, FPR (Field Performance Review) to put customer suggestions as inputs to improve the products ; * Optimized PAINTING/POWDER COATING process and reduced 20% efficiency. ; * Placed the first position for the company in the Confederation of Indian Industries three times for best practices ; * 5-time receiver of the 100% achieving award for the PRAGATI presentations ;

Manufacturer & Supply of Alloy steel castings, SG Iron Castings across India, Asia and the Middle East; A-class-foundry certified by RDSO Ministry of Indian Railways - Lucknow. Sr Manager QA Responsibilities: * Analyze the physical, chemical & metallurgical of iron & steel and conduct sand-testing in Class-A foundry ; * Monitor the molding to ensure it's pouring at the proper temperatures, using the proper techniques ; * Oversee the third-party inspection of cast items approval e.g. RITES, RDSO, and TUV ; * Involved in the pattern development, molding, core-making, melting, and finishing processes ; * COPQ, cost reduction and continuous process improvements. ; * Assist with investigations, securing product sampling and post Quality Bulletins on customer complaints involving all key personnel to change the process so that the matter does not repeat itself resulting in lost customers. Interact with customers and vendors (audits, projects, complaint resolution, site visits, plant visits, etc.) * ISO: 9000 Certification ; * QIP, Lead the management review meetings and facilitate various small group activities ; * Ensure and attain the required heat treatment cycles for different types of cast steels ; * Assist the manufacturing engineer/QA supervisor in developing improved methods for inspection ; * Perform dimensional and visual inspection of in-process parts/fabrications during the production & of vendor mechanical parts and paint prior to receiving ; * Conduct the final inspection of finished fabricated assemblies against the documented procedures & requirements ; * Perform quality audits of the machine fabricated components on customer part orders prior to shipping ; * Calibrate and repair all types of physical/mechanical measuring & test equipment Key Contributions / Career Highlights